Ningbo Nide Tech Co., Ltd

NINGBO NIDE TECH CO.,LTD We specialize in the field of electric motors, covering motor manufacturing machinery, DC motor,commutator,ball bearing and carbon brush.

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Automatic Hairpin Stator Forming Machine Hairpin Motor Technology Solution for Automobile Drive Motor

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Ningbo Nide Tech Co., Ltd
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City:ningbo
Province/State:zhejiang
Country/Region:china
Contact Person:MrHerbert
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Automatic Hairpin Stator Forming Machine Hairpin Motor Technology Solution for Automobile Drive Motor

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Brand Name :Nide
Model Number :ND-HPML-ST030
Certification :None
Place of Origin :China
MOQ :1 set
Price :Negotiable
Payment Terms :T/T, L/C
Supply Ability :50 sets per year
Delivery Time :35 working days
Packaging Details :Wooden case suitable for sea transportation
Name :Hairpin Stator Coil forming winding Machine
Machine size :Middle size
Automation type :fully automatic
Working station :Single working station
Customized service :Available
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Automatic Hairpin Stator Forming Machine Hairpin Motor Technology Solution for Automobile Drive Motor

Hairpin Stator Forming Machine Process description

The main structure includes: wire feeding mechanism, straightening mechanism, punching and paint removal mechanism, wire release mechanism, cutting mechanism, hairpin coil forming mechanism, waste suction mechanism, wiring mechanism, etc.;

The hairpin stator forming machine is started manually, and the machine automatically completes material unloading, copper wire straightening, punching and paint removal, fixed-length feeding, 2D forming, cutting, 3D forming, waste suction, stamping and forming, and hair pin collection.

Manual loading and unloading of copper wire coils,

Automatic forming by machine,

Manual replacement of molding molds.

Automatic Hairpin Stator Forming Machine Hairpin Motor Technology Solution for Automobile Drive Motor

The hairpin stator winding process is divided into 5 steps:

•Unwinding copper wire from coil, straightening and feeding into the station

•Remove insolation from wire at certain positions

•Cutting wire pieces to certain required lengths

•Bending 2D forms

• Forming 3D shapes with one installed forming die, flexible to exchange for different forms

Automatic Hairpin Stator Forming Machine Hairpin Motor Technology Solution for Automobile Drive Motor

Quality Control of Hairpin Forming Technology

1. Servo wire feeding system, wire feeding accuracy can meet ≤±0.2mm;
2. The deviation between the U-shaped shape size after forming and the theoretical digital model: the straightness of the leg is ≤0.2, the crown including R and the contour 20mm below the crown is ≤1;
3. The 2D bending angle accuracy is ≤0.5°;
4. The breakdown voltage of the U-pin line is not less than 90% of the copper wire withstand voltage requirement (the withstand voltage value needs to be verified in practice);
5. The U-pin has no abnormal bending, deformation or interweaving;
6. There is no residue at the paint removal, and the thickness is uniform;
Automatic Hairpin Stator Forming Machine Hairpin Motor Technology Solution for Automobile Drive MotorAutomatic Hairpin Stator Forming Machine Hairpin Motor Technology Solution for Automobile Drive Motor

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Automatic Hairpin Stator Forming Machine Hairpin Motor Technology Solution for Automobile Drive Motor

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